Troubleshooting

Safety Sensor Tester

Bench Testing and Production Simulation

When uptime is critical, and the issue is eluding you, custom electronics can be the difference between a quick repair and a scavenger hunt. At St.Louis Solutions, we design electronics for pinpointing issues in your situation. Whether it's hundreds of safety sensors giving incomplete feedback, or a benchtop solution to simulate a production environment, We have your solution.

Safety sensors are notorious for giving incomplete information. The redundancy requirements for safety devices can allow for the indicator to be on even though one of the two circuits is open. That's why we built a device that tests both circuits individually with a portable independent power supply.

St.Louis Solutions has designed a variety of production simulators and benchtop testing devices. To avoid costly material usage and tying up entire production lines, we make efficient solutions to verify the functionality of equipment and remove environmental factors from the equation. From high-pressure spray systems to pneumatic actuator assemblies, pumps, motors, and more, we have your solution.

Software & AI Automations

The real magic happens when machines don’t just work — they think. Our software and AI solutions bridge the gap between physical systems and smart automation, turning raw hardware into integrated, efficient workflows. From a custom shipping label scanner that streamlines package sorting, to a time clock that tracks temporary employees and generates weekly reports automatically, to behind-the-scenes automations that connect your tools to your AI and move data where it needs to go — every solution is built to make hardware smarter, faster, and easier to manage.

We also integrate these systems with CMMS (Computerized Maintenance Management Systems) and OEE (Overall Equipment Effectiveness) software, giving you full visibility from the shop floor to the front office.

Whether you need a single automation or a fully integrated system, we can connect your machines, data, and people into one seamless workflow. Let’s design the solution that keeps your operations faster, leaner, and always one step ahead.

Scan-Sort Solution

This lightweight barcode scanning system makes shipping chaos a thing of the past. Designed to sort UPS and USPS packages automatically, it logs every scan for verification and ties directly into order tracking so nothing slips through the cracks. Built for flexibility, it runs on virtually any computer or small device without heavy system requirements, making it easy to deploy wherever it’s needed. Whether in a shipping bay, a small office, or a mobile setup, it delivers accurate, fast sorting with a clear audit trail.

Time-clock Solution

This custom time clock was built for the realities of temporary and seasonal staffing. Employees simply scan in and out, and the system automatically compiles accurate weekly reports of hours worked — no spreadsheets, no manual tallying. With its lightweight design, it can run on nearly any device and be set up in minutes. By combining fast, reliable data capture with built-in reporting, it keeps payroll accurate, managers informed, and operations running smoothly.

Turn Your Hardware Into a Smarter Workforce

3 Ways to Put AI to Work in Your Business

Streamline Data Entry

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Automate Routine Decisions

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Keep Your Operations in Sync

Turn hours of manual typing into seconds of smart automation. Feed your forms, emails, or scanned documents into an AI workflow that extracts, organizes, and sends the information exactly where it’s needed.

Set up AI rules that evaluate incoming requests, orders, or maintenance alerts, and trigger the right actions automatically — freeing your team to focus on the work that really matters.

Link your machines, software, and people so updates happen instantly. From inventory changes to production reports, AI ensures everyone and everything stays on the same page without the constant back-and-forth.

Add versatility to your equipment

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Clone OEM parts

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Setup Jigs

Custom adapters enhance functionality and standardize your production workflow.

Whether it’s a legacy part, overpriced, or has long lead times, cloning parts can be a huge win.

Changeovers can be a difficult and time-consuming process. Custom setup jigs can take out the guesswork, speed up the process and free up technical resources.

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Custom tooling

Whether it's a 5s organization project or a tool for automating manual processes, custom tooling can be an output multiplier.

Protect Critical Equipment from Damage

Test Ideas Before You Invest

Mount anything anywhere

From protecting equipment to streamlining production, here’s how custom design and additive manufacturing can transform your operations.

Prevent costly damage with custom covers, caps, and shields that fit perfectly and keep sensitive components safe.

Test ideas, check fit, and validate designs before committing to expensive production runs.

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Install sensors, cameras, or tools exactly where you need them with precision-fit mounting solutions.

How 3D Modeling and Additive Manufacturing Can Transform Your Operations?

Ready to get started?

Contact us to see how custom 3D design and additive manufacturing can solve your toughest challenges.

CONTACT US

If you're interested in hearing more about the way we work, have a business proposal, or are interested in making a purchase, we'd love to hear from you.